Customer Case Study

Reducing costs and improving safety through tooling solutions

Supply, maintain and optimise tooling solutions across multiple sites for a Rail Provider.

About Progress rail

With a global presence, Progress Rail is one of the largest integrated providers to the rail industry.

As a subsidiary of Caterpillar Inc., Progress Rail offers a diversified line of products and services, including freight and passenger locomotives, rail and track materials, and signalling and communication systems.

The Challenge

Supply, maintain and optimise tooling solutions across multiple sites

Progress Rail operates multiple sites across the UK, each requiring efficient and reliable tooling equipment. They were looking for a partner to not only supply new tooling but also develop and implement a comprehensive service plan for their tooling equipment. The primary challenge was to ensure the safety and reliability of the tools while also managing costs effectively.

To make every minute count, Vauxhall and IBC needed a partner to resolve production and supply issues within the general assembly and body shop. They brought in the experts at Abbey to improve the efficiency and cost-effectiveness of their manufacturing processes.

Our Approach

Partner with the customer to deliver Corporate Responsibility initiatives.

1) Tooling maintenance

Abbey Industrial Solutions implemented an on-site service plan that included taking full responsibility for all asset management. This comprehensive plan covered the servicing, calibration, and repair of all tools. By doing so, Abbey ensured that all equipment was maintained to the highest standards, reducing the risk of tool failure and enhancing overall safety.

2) Cost Savings

In addition to improving tool safety and reducing liability, Progress Rail has also benefited from significant financial savings. These savings were achieved through the increased efficiencies that Abbey implemented, such as streamlined processes and proactive maintenance schedules.

3) HAV's Testing

Furthermore, Abbey introduced a comprehensive Hand-Arm Vibration Syndrome (HAVS) testing and advisory scheme. This scheme, developed by our team of technical engineers, aimed to reduce the risk of HAVS and promote best practices in tool usage.

Conclusion

By implementing a fully integrated tooling service plan, Progress Rail has not only enhanced the safety and reliability of their tools but also achieved substantial cost savings.

The introduction of the HAVS testing and advisory scheme further underscores the commitment to safety and best practices. This collaboration exemplifies how strategic partnerships and comprehensive service plans can lead to improved operational efficiency, reduced risks, and significant financial benefits.