An efficient manufacturing process is essential for cost-effective operations. But the quality of your end product should never come at the expense of speed. Details may be missed and parts overlooked when trying to move things through the production process quickly.
Take a process with multiple tightenings, for example. One small part, such as a bolt, screw or washer, missed in production can compromise the quality and performance of the end product. The result? Poor quality, defective products and costly recalls.
Torque and angle monitoring is one way to avoid human error in the manufacturing process, and ensure consistent quality of your end products.
Torque monitoring involves measuring the force used during the tightening of a fastener. Angle monitoring involves measuring the angle of rotation of a fastener during the tightening process.
When combined, torque and angle monitoring make sure fasteners and bolts are properly tightened and controlled in line with reliability and safety requirements.
GOOD | Monitoring through Cleco CellTek
Top of the range tools that provide reliable quality control and performance.
BETTER | Monitoring through a vision system with augmented reality (AR)
Uses cameras to guide operators in a user-friendly, ‘no fault forward’ process.
BEST | Automation through a programmed Cobot
Cobot programme systems ensure no part is ever missed.
1) Improve accuracy
Tools must be used in the right way to make sure the end product performs optimally for a long period of time. During the tightening process, it can be easy to over or under-tighten a bolt if the correct pressure isn’t applied to the torque tool.
Combining torque and angle monitoring provides an accurate assessment of the tightening process. It reduces variability and ensures that fasteners meet exacting specifications. Using monitoring, you can identify potential issues early, such as improper seating or thread damage, which may not be evident through torque measurement alone.
2) Avoid product recalls
If parts aren’t fitted properly or are missed during the assembly process, the performance and quality of the end product are instantly affected. This can put the operator and end user’s safety at risk, cost your business millions in product recalls, as well as damage the reputation of your brand.
Torque and angle monitoring take the risk out of the equation. Monitoring tools assess the operator’s angle and force and add or subtract to achieve the correct control. This is crucial to protecting your brand reputation by ensuring accurate results and avoiding product recalls.
3) Increase productivity
Using torque and angle monitoring in manufacturing can boost productivity by making sure bolts are tightened just right, cutting down on errors. By correctly fitting parts the first time, there’s less need for rework, saving time and costs, and keeping the production line moving smoothly.
Plus, monitoring equipment bridges the skills gap by supporting new hires and temporary workers learning on the job. It helps them get up to speed faster, work more efficiently, and produce high-quality end products without slowing down the process or increasing costs.
At Abbey Industrial, finding the right solution for you is our top priority. Our OEM-trained experts deliver unparalleled service and satisfaction. We take the time to understand and assess your needs, and pair you with the ideal tooling solution that helps you achieve your objectives.
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