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Safeguarding Success: Embracing Pinch Point Protection in Manufacturing

Safeguarding Success: Embracing Pinch Point Protection in Manufacturing

Let’s talk about a game-changer in the world of production…

Incorporating pinch point protection into your processes isn’t just a safety precaution; it’s a strategic move that can elevate your entire manufacturing game.

What are pinch points?

Pinch points in a manufacturing process are those tricky spots where the moving part of a tooling asset comes in contact with an operator’s fingers, gloves or even hair. These can become entangled in the moving part causing an injury.

Pinch point protection ensures a smooth and safe process.

Benefit 1: Safety First, Always

Pinch point protection is your pass to a safer workplace.

Fewer accidents mean fewer disruptions, keeping your team healthy and your production line running like a well-oiled machine.

Benefit 2: Maximising Productivity 

By minimising the risk of accidents, you are planning for  less unplanned downtime and more uptime equals more output. 

Benefit 3: Long-Term Cost Savings

Investing in pinch point protection is like planting a money tree. Sure, there’s an initial cost, but the long-term savings are worth it.

Fewer accidents mean lower insurance premiums, reduced worker compensation claims, and a healthier bottom line.

How does Pinch Point Protection work?

Production solutions from Abbey Industrial Solutions

In the fast-paced world of manufacturing, staying ahead means not just keeping up with the latest trends but setting new standards. By investing in the safety and well-being of your team, you’re investing in the success and longevity of your company. So, gear up, embrace pinch point protection, and watch your production line become a safety-conscious powerhouse! 

Find out more about the full range of U-Guard Anti-Mar Protection covers here

If you would like to know more about how we can help maximise your productivity. contact us today to arrange a free, no obligation consultation.

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Taming Torque Reaction: Reducing stress and strain during the assembly process

Taming Torque Reaction: Reducing stress and strain during the assembly process

You might have heard the term torque reaction thrown around the shop floor, but what exactly is it? 

Imagine a scenario where you’re completing an assembly process, and when you reach target torque you feel a twist or kickback in the wrist and/or arm. That is torque reaction! The higher the torque, the greater the reaction.

Now for the science part…Torque reaction is Newton’s third law at work; for every action, there’s an equal and opposite reaction. So when a rotating force is applied the opposite force is the kickback you feel in your wrist. Vision systems are built to enhance, not replace, human skills in manufacturing by providing operators with clear step-by-step instructions so no step is missed or part forgotten.

Why does Torque Reaction matter?

Torque reaction isn’t just a physics concept; it’s a critical factor in the safety and precision of your manufacturing process.

Safety First, Always

First and foremost, uncontrolled torque reaction is a safety hazard for operators. Even a small reaction repeated multiple times throughout the day can lead to injury or illness putting your company’s reputation and productivity at risk. 

Every company will set their own limits for torque reaction but as a guide we recommend that anything over 7Nm needs some form of torque reaction device fitted but this can depend on the type of fastening and also the quantity completed in a set timeframe. 

Precision Matters

Uncontrolled torque reaction can lead to inaccurate and inconsistent tightenings that affecting the quality of your end product. Operators may under torque to avoid the reaction or when experiencing torque reaction go over torque. 

How do I overcome Torque Reaction?

1) Choose the right tools

Investing in high-quality, ergonomic tools can significantly reduce torque reaction. Look for tools designed with features that minimize the kickback effect, making your operators’ lives easier and your processes smoother.

2) Train your team 

Educate your team about the ins and outs of torque reaction. Train them to handle tools properly, emphasizing techniques that mitigate the impact of torque. 

3) Consider external devices 

One option is a lightweight, carbon fibre reaction arm. Simple to install and easy to use the ‘arm’ adds stability and rigidity and removes any torque reaction on lower torque ranges.

For higher torques or where access is an issue a torque reaction device can be used. A reaction bar can be fitted to the tool and also onto a solid surface so when torque is achieved the tool is held in place with the bars and removes any torque reaction. 

Overcome Torque Reaction with Abbey Industrial Solutions

In summary, Torque Reaction can be a major issue in your manufacturing, but it is easily overcome with simple and cost-effective solutions.

If you would like to know more about how we can help maximise your productivity. contact us today to arrange a free, no obligation consultation.