In recent years, augmented reality (AR) has become a revolutionary part of the manufacturing process. Where workers are prone to human error and missteps, vision systems help create a fault-free production line.
Vision systems are built to enhance, not replace, human skills in manufacturing by providing operators with clear step-by-step instructions so no step is missed or part forgotten.
So how does it work? Augmented reality technology is programmed in line with your standard operating procedures, and works by overlaying digital information, like instructions and imagery, onto the working surface — offering the ultimate in operator guidance.
Not only does AR help to remove errors, but the technology can also increase productivity and overcome the skills shortage within the manufacturing industry.
1) Create a fault-free production line
80% of quality defects can be traced back to human error during the manufacturing process. Mistakes are inevitable and can be caused by many factors, like being overworked and stressed, or lacking the proper training to carry out the job correctly.
Implementing a vision system like Operator Guidance can help to create a fault-free production line. AR increases the accuracy of assembly lines by overlaying instructions, issuing prompts, and carrying out quality checks throughout the process. The result is reduced waste, cost savings and increased product quality.
2) Increase your manufacturing productivity
Time is money in manufacturing. Making optimisations in the production line where possible is crucial to reducing lead times, minimising waste and lowering business costs. By incorporating AR technology in the production process, businesses can cut down on inefficiencies and increase productivity.
Augmented reality removes the need for workers to check paper guides and manuals. By projecting digital instructions right there in front of them, they can complete tasks more efficiently. It also helps to prevent missteps that require time-consuming fixes with precise guidance and real-time feedback.
3) Overcome the skills shortage
British manufacturers are facing the biggest skills shortage since 1989. With fewer skilled operators, the industry is experiencing longer lead times, higher costs, employee burnout and higher turnover. AR helps to navigate the skills gap, so anyone can perform a skilled job without needing prior knowledge of the work.
By implementing vision systems into the production process, manufacturers can train employees on best practices faster and get them to learn on the job sooner — without slowing down production or compromising the quality of the end product.
Operator Guidance uses barcode scanners, real-time feedback, pick-to-light, socket trays and on-screen guidance to ensure correct and accurate operations at all times. Our priority is not just machines, but empowering the human operators who use them.
If you’re looking to streamline your manufacturing processes, reduce errors, and increase your efficiency, then our Operator Guidance vision system is for you. It’s an exclusive solution by Abbey Industrial Solutions that provides the ultimate no-fault forward production line.
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