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Powering Up Electric Vehicles: Exploring High Voltage Insulated Sockets

An image showing a power tool with a high voltage insulated sockets attached

 

Picture this: you're piecing together the intricate puzzle that is an electric vehicle. Among the myriad of components, there's one crucial element that demands extra attention — the high voltage assembly systems.

Image showing the inside of a High Voltage socket

Working with traditional assembly tooling poses a risk of electrocution to the operator but before you go out and purchase a whole new tooling system there is a simpler and more cost effective solution…insulated sockets. 

 

How do insulated sockets work? 

High voltage insulated sockets incorporate robust insulation and isolation techniques to minimize the risk of electrical hazards. 

Why should I use high voltage insulated sockets when assembling an electric vehicle?

 

1) Enhanced Safety

The Apex range of Insulated Sockets offer a dependable safeguard for current protection up to 1000V, significantly reducing the risks associated with contact with high voltage protection, live components, short-circuits, and grounding with tools.

 

2) Reduced Operator Injury

Experience increased operator safety and minimize lost time due to injuries with Apex u-GUARD™ free-spinning covered drive tools. These tools effectively reduce or eliminate pinch points, even when wearing gloves.

 

3) Advanced Surface Protection

Enjoy maximum protection and significantly reduced in-system damage and marring on polished and highly sensitive surfaces with Apex u-GUARD™ anti-mar protective covers. Preserve finished surfaces and reduce the risk of costly rework.

 

4) Extensive EV Tightening Solutions
Unlock endless tightening combinations with Apex Tools, with extensive customized solutions to cater to any high-voltage fastening assembly applications.

 

How easy are they to use and incorporate into my production line?

The Apex High Voltage Application provides flexibility with many different socket combinations for safe and superior EV tightening and all options fit to existing tools just like any other socket does.

 

In the dynamic world of electric vehicle manufacturing, staying ahead of the curve is key. High voltage insulated sockets offer a winning combination of safety, efficiency, and innovation, making them a must-have. Find out more about the full range of insulated sockets here

 

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Taming Torque Reaction: Reducing stress and strain during the assembly process

Taming Torque Reaction:

Reducing stress and strain during the assembly process

You might have heard the term torque reaction thrown around the shop floor, but what exactly is it? 

Imagine a scenario where you're completing an assembly process, and when you reach target torque you feel a twist or kickback in the wrist and/or arm. That is torque reaction! The higher the torque, the greater the reaction.

 

Now for the science part…Torque reaction is Newton's third law at work; for every action, there's an equal and opposite reaction. So when a rotating force is applied the opposite force is the kickback you feel in your wrist. 

Why does Torque Reaction matter? 

Torque reaction isn't just a physics concept; it's a critical factor in the safety and precision of your manufacturing process.

Safety First, Always

First and foremost, uncontrolled torque reaction is a safety hazard for operators. Even a small reaction repeated multiple times throughout the day can lead to injury or illness putting your company’s reputation and productivity at risk. 

 

Every company will set their own limits for torque reaction but as a guide we recommend that anything over 7Nm needs some form of torque reaction device fitted but this can depend on the type of fastening and also the quantity completed in a set timeframe. 

Precision Matters

Uncontrolled torque reaction can lead to inaccurate and inconsistent tightenings that affecting the quality of your end product. Operators may under torque to avoid the reaction or when experiencing torque reaction go over torque. 

How do I overcome Torque Reaction? 

Choose the right tools

Investing in high-quality, ergonomic tools can significantly reduce torque reaction. Look for tools designed with features that minimize the kickback effect, making your operators' lives easier and your processes smoother.

Train your team 

Educate your team about the ins and outs of torque reaction. Train them to handle tools properly, emphasizing techniques that mitigate the impact of torque. 

Consider external devices 

One option is a lightweight, carbon fibre reaction arm. Simple to install and easy to use the ‘arm’ adds stability and rigidity and removes any torque reaction on lower torque ranges.

 

For higher torques or where access is an issue a torque reaction device can be used. A reaction bar can be fitted to the tool and also onto a solid surface so when torque is achieved the tool is held in place with the bars and removes any torque reaction. 

In summary, Torque Reaction can be a major issue in your manufacturing, but it is easily overcome with simple and cost-effective solutions.

Contact us today for a free no obligation consultation with one of our experts. 

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Find out more about how we help our customers to unlock their manufacturing productivity here.

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Safeguarding Success: Embracing Pinch Point Protection in Manufacturing

an image showing an industrial power tool fitted with pinch point protection working on a car engine

Safeguarding Success:

Embracing Pinch Point Protection in Manufacturing

Let's talk about a game-changer in the world of production...

Incorporating pinch point protection into your processes isn't just a safety precaution; it's a strategic move that can elevate your entire manufacturing game.

What are pinch points? 

Pinch points in a manufacturing process are those tricky spots where the moving part of a tooling asset comes in contact with an operator’s fingers, gloves or even hair. These can become entangled in the moving part causing an injury.

Pinch point protection ensures a smooth and safe process.

Benefit 1: Safety First, Always

Pinch point protection is your pass to a safer workplace.

Fewer accidents mean fewer disruptions, keeping your team healthy and your production line running like a well-oiled machine.

Benefit 2: Maximising Productivity 

By minimising the risk of accidents, you are planning for  less unplanned downtime and more uptime equals more output. 

Benefit 3: Long-Term Cost Savings

Investing in pinch point protection is like planting a money tree. Sure, there's an initial cost, but the long-term savings are worth it.

Fewer accidents mean lower insurance premiums, reduced worker compensation claims, and a healthier bottom line.

In the fast-paced world of manufacturing, staying ahead means not just keeping up with the latest trends but setting new standards. By investing in the safety and well-being of your team, you're investing in the success and longevity of your company. So, gear up, embrace pinch point protection, and watch your production line become a safety-conscious powerhouse! 

Find out more about the full range of U-Guard Anti-Mar Protection covers here

If you would like a free no obligation consultation with one of our experts then fill in your details below and we will be in touch.

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Find out more about how we help our customers to unlock their manufacturing productivity here.

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Boosting Manufacturing Efficiency: The Marvels of Anti-Mar Protection

an image showing an industrial power tool fitted with anti mar protection working on a car engine
An image showing the range of Apex U-Guard Anti-Mar Protection sockets and covers

The range of Apex U-Guard Anti-Mar Protection sockets and covers

You probably think that the sockets and adapters you use don’t have an impact on your productivity, as long as they function and are fairly durable you’re all set right?
Well we would like to introduce you to anti-mar protection, a game changer that can reduce rework time and costs.
So, grab a cuppa, settle in, and let’s explore the benefits of using anti-mar protection during the manufacturing process.

 

What is Anti-Mar protection?
Before we get into the benefits, let’s quickly clarify what anti-mar protection is. These sockets, adapters and covers are designed to protect the surface of your finished product, ensuring that they remain free from scratches, dings or blemishes during the assembly process. In essence, they’re the unsung heroes safeguarding your products from unsightly imperfections which will then need additional reworking.

 

Benefit 1: Enhanced Product Quality
The use of anti-mar protection can greatly improve the quality of your manufactured goods. Anti-mar sockets and covers act as a barrier between your tools and the workpiece, preventing costly cosmetic defects. Imagine the flawless paintwork of a car, any scratch or imperfection will need reworking leading to additional costs and longer lead times.
Benefit 2: Increased Manufacturing Productivity
Time is money, and in the world of manufacturing, productivity is key. Anti-mar sockets and covers allow you to work faster without sacrificing quality. Since you won’t need to worry about damaging the materials you’re working with, you can focus on the task at hand, instead of treading lightly to avoid mishaps. This efficiency boost translates to quicker production times and increased output.
Benefit 3: Cost Savings
Reduced product defects, increased efficiency, and longer tool life all add up to significant cost savings for your manufacturing operation. The initial investment in anti-mar sockets is more than justified by the long-term benefits they provide in reducing rework or the potential damage to your brand’s reputation.

 

In conclusion, anti-mar sockets might not steal the spotlight in the production tooling world, but they play a pivotal role in increasing product quality and reducing costs. If you work in a production environment where finished product quality is critical, it’s time to consider integrating these unsung heroes into your processes. Find out more about the full range of U-Guard Anti-Mar Protection covers here

 

If you would like a free no obligation consultation with one of our experts then fill in your details below and we will be in touch.

Find out more about how we help our customers to unlock their manufacturing productivity here.

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Product Profile | Right Angle Grinders That Deliver Power, Control and Comfort

Specialist manufacturer Cleco, are leading innovators when it comes to developing robust tooling solutions.

Their Right Angle Grinders are designed to tackle the most demanding applications across industry: removing material efficiently in foundries, shipyards, machine shops, auto motive and rail  production. When the job calls for precision control and powerful grinding, Cleco’s Right Angle Grinders deliver every time.

The high performance 1.7Hp motor equals maximum power, yet the ergonomic design and anti-vibration handle means less hand fatigue.

Cleco’s Right Angle Grinders are also versatile, with a 270° adjustable guard, allowing access to awkward spaces and a spindle look for quickly changing abrasives.

Available in 4’’, 4.5” and 5” disc sizes, why compromise on durability or comfort?

At Abbey Industrial Solutions, we offer our customers, not only the very latest technology, but also the best deals through our partnerships with manufacturers. As an independent tooling solutions provider, we pride ourselves on providing our customers with the right tool for the job at a competitive price point. We also provide comprehensive service and repair solutions to help protect and prolong the life of our customers tooling assets.

Contact the team at Abbey Industrial Solutions today to learn how we can help you maximise your manufacturing productivity: discover@abbeyis.co.uk |  01924 224240